Self-Leveling Epoxy Floors

There are two basic types of epoxy floors, self-leveling, and roller or squeegee-applied. Self-leveling epoxy floors provide various advantages that often make them a preferred choice for many commercial and industrial applications over other formulations and installation methods.

Epoxy floors that are applied with a roller or squeegee are generally thinner and have a rougher, orange-peel-like texture. Self-leveling epoxy, on the other hand, creates a smooth, seamless surface and levels low spots on the floor. This makes them easier to clean and maintain, and there are no seams or joints where dirt, bacteria, and other contaminants can embed or permeate. They stand up well to forklifts and heavy loads.

Installation of self-leveling epoxy floors is more challenging than rolled or squeegeed epoxy and requires a higher level of experience and skill. Coating thickness may range between 1 millimeter to a maximum of 4 millimeters, with a median goal of 2 millimeters. Self-leveling epoxy can be used to smooth minor substrate defects, but rough surfaces should be smoothed and leveled prior to application to avoid using too much product and to ensure better results.

Self-leveling systems are generally more expensive than roller-applied epoxy floors. They use significantly more epoxy – as much as five times more – and product formulations are more advanced. Installation costs tend to be higher because self-leveling epoxy floors require a more advanced level of experience. Also, if there are surface issues in a completed self-leveling floor, the problems are usually more difficult to fix, again highlighting the importance of hiring an experienced installation team.

SRI & Company's level of expertise in the selection and installation of self-leveling epoxy floors is essential for the success of the end product. Please call us at 973-832-7627 for more information.